ENGINE

       ITEM

Q'TY

THREAD DIA

TORQUE REMARKS

FRAME/BODY PANEL/EXHAUST SYSTEM

   Left crankcase rear cover bolt

   Exhaust pipe joint stud bolt

MAINTENANCE:

   Spark Plug

   Timing hole cap

   Valve adjusting hole cap

   Valve adjusting screw lock cap

   Engine oil filter cartridge

   Front engine oil drain bolt

   Rear engine oil drain bolt

LUBRICATION SYSTEM:

   Oil pressure switch

   Oil pressure switch terminal screw

   Oil strainer bolt

   Oil pump assembly bolt

   Oil orifice bolt 

FUEL SYSTEM:

   Pulse secondary air injection check valve cover bolt

   Carburetor insulator band screw

   Intake manifold base band screw

   Intake manifold vacuum joint

   Intake manifold base socket bolt

COOLING SYSTEM:

   Water pump cover bolt

   Water pump stud bolt

CYLINDER HEAD/VALVE:

   Spark plug sleeve

   Cylinder head cover bolt

   Cylinder head cap nut

   Cylinder head cap nut

   Cam sprocket bolt

   Cam chain tensioner bolt

CYLINDER/PISTON:

   Cylinder stud bolt

   Cylinder stud bolt

CLUTCH/GEARSHIFT LINKAGE:

   Clutch pressure plate bolt

   Clutch center lock nut

   Oil pump driven sprocket bolt

   Clutch cover socket bolt

   Timing hole cap cover socket bolt

   Primary drive gear bolt

   Primary driven gear nut

   Shift drum stopper arm pivot bolt

   Shift drum center socket bolt

   Gearshift spindle return spring pin

   Clutch cable holder bolt

CRANKSHAFT/TRANSMISSION:

   Right crankcase bolt

   Cam chain tensioner setting plate bolt

   Connecting rod bearing cap nut

   Output gear case mounting bolt

   Shift drum bearing setting plate bolt

   Rear balancer shaft bearing setting plate bolt

   Mainshaft bearing setting plate bolt 

   Spindle plate bolt

BATTERY/CHARGING SYSTEM:

   Left crankcase cover socket bolt

   Stator mounting bolt

   Ignition pulse generator mounting bolt

   Alternator wire clamp bolt

ELECTRIC STARTER/STARTER CLUTCH:

   Starter motor case bolt

   Starter motor cable terminal nut

   Flywheel bolt

   Starter clutch mounting bolt

LIGHTS/METERS/SWITCHES: 

   Neutral switch

 

5

4

 

4

1

2

6

1

1

1

 

1

1

1

1

1

 

4

2

2

1

4

 

2

1

 

2

4

8

4

4

4

 

4

8

 

5

1

1

5

6

1

1

1

1

1

1

 

16

2

4

4

2

2

2

1

 

13

4

2

1

 

2

1

1

6

 

1

 

6

8

 

12

45

36

7

20

12

12

 

PT 1/8

4

6

6

8

 

5

6

6

5

6

 

6

6

 

30

8

10

8

7

6

 

8

10

 

6

25

6

6

6

12

25

6

8

8

6

 

8

6

10

8

6

6

6

6

 

6

6

6

6

 

5

6

12

8

 

10

 

0 (1.0, 7)

    ---

 

14 (1.4, 10)

18 (1.8, 10)

15 (1.5, 11)

22 (2.2, 16)

26 (2.7, 20)

29 (3.0, 22)

29 (3.0, 22)

 

12 (1.2, 9)

 2 (0.2, 1.4)

13 (1.3, 9)

13 (1.3, 9)

14 (1.4, 10)

 

 5(0.5, 3.6)

     ---

     ---

 3 (0.3, 2.2)

10 (1.0, 7)

 

13 (1.3,9)

     ---

 

18 (1.8, 13)

26 (2.7,20)

43 (4.4, 32)

26 (2.7,20)

23 (2.3, 17)

12 (1.2,9)

 

    ---

    ---

 

12 (1.2,9)

186 (19.0, 137)

18 (1.8, 13)

10 (1.0,7)

10 (1.0,7)

137 (14.0, 101)

186 (19.0, 137)

12 (1.2, 9)

23 (2.3, 17)

23 (2.3, 17)

12 (1.2, 9)

 

26 (2.7, 20)

12 (1.2, 9)

59 (6.0, 43)

31 (3.2, 23)

12 (1.2, 9)

12 (1.2, 9)

12 (1.2, 9)

12 (1.2, 9)

 

12 (1.2, 9)

10 (1.0, 7)

10 (1.0, 7)

10 (1.0, 7)

 

7 (0.7, 5.1)

7 (0.7, 5.1)

137 (14.0, 101)

29 (3.0, 22)

 

12 (1.2, 9)

 

 

PAGE 2-6

 

 

NOTE 2

NOTE 2

NOTE 1

NOTE 1

 

 

 

NOTE 4

 

 

 

NOTE 1

 

 

PAGE 5-17

PAGE 5-17

 

 

 

 

PAGE 6-13

 

NOTE 1

 

NOTE 1

NOTE 1

NOTE 3

 

 

PAGE 9-8

PAGE 9-8

 

 

NOTE 1, 5

NOTE 3

 

 

NOTE 1

NOTE 1, 5

 

NOTE 3

 

 

 

 

NOTE 3

NOTE 1

 

NOTE 3

NOTE 3

NOTE 3

NOTE 3

 

 

NOTE 3

NOTE 3

NOTE 3

 

 

 

NOTE 1

NOTE 3