| ITEM | QTY | THREAD DIA (MM) | TORQUE | REMARKS |
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FRAME/BODY PANELS/EXHAUST SYSTEM: Fuel tank mounting bolt Fuel valve nut Fuel valve lever screw Rider footpeg mounting bolt Gearshift arm pinch bolt Exhaust pipe joint nut Muffler Band Bolt Muffler mounting bolt MAINTENANCE: Air cleaner cover screw Final drive oil filler cap Final drive oil drain bolt FUEL SYSTEM: Air cleaner case mounting screw Air cleaner case mounting bolt ENGINE MOUNTING: Engine mounting nut Engine hanger plate bolt FINAL DRIVE: Pinion retainer Pinion retainer lock tab bolt Pinion joint nut Dust guard plate bolt Gear case cover bolt Gear case cover bolt Final gear case assembly Rear shock absorber lower mount FRONT WHEEL/ SUSPENSION/STEERING: Handlebar upper holder bolt Handlebar lower holder bolt Front brake disc bolt Spoke nipple Valve stem nut Front axle bolt Front axle pinch bolt Fork center bolt Fork cap Fork cover bolt Fork top bridge pinch bolt Fork bottom bridge pinch bolt Steering bearing adjusting nut Steering bearing adjusting nut lock nut Steering stem nut Hose/cable guide bolt Brake hose clamp bolt REAR WHEEL SUSPENSION: Rear brake disc bolt Spoke nipple Valve stem nut Final driven flange nut Rear axle nut Rear shock absorber mounting bolt Rear brake hose clamp bolt Swingarm left pivot bolt Swingarm right pivot bolt Swingarm right pivot bolt lock nut BRAKE SYSTEM: Brake caliper bleed valve Front master cylinder reservoir cap screw Brake pad pin Brake pad pin plug Brake hose oil bolt Front brake lever pivot bolt Front brake lever pivot nut Front brake light switch screw Front master cylinder holder bolt Rear brake reservoir mounting bolt Rear master cylinder push rod joint nut Rear master cylinder mounting bolt Rear brake pedal pivot nut Front brake caliper bracket pin Front brake caliper pin Front brake caliper mounting bolt Rear brake caliper stopper pin bolt Rear brake caliper bracket pin bolt Rear brake caliper pin Brake pipe joint bolt Brake hose 2-way mounting bolt LIGHTS/METERS/SWITCHES: Fuel tank top cover socket bolt Ignition switch mounting bolt Ignition switch cover screw Fan motor switch Side stand switch bolt Thermostatic switch Horn mounting bolt OTHERS: Side stand pivot bolt Side stand pivot lock nut Gearshift pedal pivot bolt Muffler bracket bolt |
1 1 1 4 1 4 5 2
5 1 1
3 1
4 10
1 1 1 1 2 6 4 1
4 2 6 52 1 1 4 2 2 4 2 2 1 1 1 2 2
6 52 1 5 1 4 3 1 1 1
2 2 2 2 4 1 1 1 2 1 1 2 1 1 1 2 1 1 1 2 2
7 2 1 1 1 1 1
1 1 1 2 |
8 22 5 10 6 8 8 8
5 30 14
5 6
10 8
70 6 16 6 10 8 10 12
8 12 8 BC-4 --- 14 8 8 37 6 8 10 26 26 24 8 6
8 BC4 --- 12 18 8 6 30 30 30
8 4 10 10 10 6 6 4 6 6 8 6 8 8 10 8 18 8 10 10 6
5 6 4 16 6 pt 1/8 8
10 10 8 10 |
19 (1.9, 14) 34 (3.5, 25) 1 (0.1, 0.7) 39 (4.0, 29) 12 (1.2, 9) 23 (2.3, 17) 17 (1.7, 12) 34 (3.5, 25)
4 (0.4, 2.9) 12 (1.2, 9) 20 (2.0, 14)
4 (0.4, 2.9) 10 (1.0, 7)
39 (4.0, 29) 26 (2.7, 20)
147 (15.0 108) 10 (1.0, 7) 108 (11.0, 80) 10 (1.0, 7) 62 (6.3, 46) 25 (2.6, 19) 64 (6.5, 47) 54 (5.5, 40)
26 (2.7, 20) 64 (6.5, 47) 42 (4.3, 31) 4 (0.4, 2.9) 3 (0.3, 2.2) 59 (6.0, 43) 22 (2.2, 16) 20 (2.0, 14) 23(2.3, 17) 12 (1.2, 9) 23 (2.3, 17) 49 (5.0, 36) 21 (2.1, 15) --- 103 (10.5, 76) 22 (2.2, 16) 12 (1.2, 9)
42 (4.3, 31) 4 (.04, 2.9) 3 (0.3, 2.2) 88 (9.0, 65) 110 (11.2, 81) 26 (2.7, 20) 12 (1.2, 9) 103 (10.6, 76) 14 (1.4, 10) 113 (11.5, 83)
6 (0.6, 4.3) 2 (0.2, 1.4) 18 (1.8, 13) 3 (0.3, 2.2) 34 (3.5, 25) 1 (0.1, 0.7) 6 0.6, 4.3) 1 (0.1, 0.7) 12 (1.2, 9) 10 (1.0, 7) 18 (1.8, 13) 12 (1.2, 9) 26 (2.7, 20) 13 (1.3, 9) 27 (2.8, 20) 30 (3.1, 22) 69 (7.0, 51) 23 (2.3, 17) 27 (2.8, 20) 17 (1.7, 12) 12 (1.2, 9)
4 (0.4, 2.9) 10 (1.0, 7) 2 (0.2, 1.4) 18 (1.8, 13) 10 (1.0, 7) 8 (0.8, 5.8) 21 (2.1, 15)
10 (1.0,7) 29 (3.0, 22) 26 (2.7, 20) 74 (7.5, 54) |
NOTE 6
NOTE 3
NOTE 3
NOTE 3
NOTE 7 NOTE 6
NOTE 3
NOTE 1 PAGE 13-22
NOTE 6
NOTE 6
NOTE 7 NOTE 7
NOTE 6
NOTE 7 NOTE 3 NOTE 3 NOTE 6 NOTE 6
NOTE 8
NOTE 6 NOTE 4
NOTE 7
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