FRAME

ITEM QTY THREAD DIA (MM) TORQUE REMARKS

FRAME/BODY PANELS/EXHAUST SYSTEM:

   Fuel tank mounting bolt

   Fuel valve nut

   Fuel valve lever screw

   Rider footpeg mounting bolt

   Gearshift arm pinch bolt

   Exhaust pipe joint nut

   Muffler Band Bolt

   Muffler mounting bolt

MAINTENANCE:

   Air cleaner cover screw

   Final drive oil filler cap

   Final drive oil drain bolt

FUEL SYSTEM:   

   Air cleaner case mounting screw

   Air cleaner case mounting bolt

ENGINE MOUNTING:

   Engine mounting nut

   Engine hanger plate bolt

FINAL DRIVE:

   Pinion retainer

   Pinion retainer lock tab bolt

   Pinion joint nut

   Dust guard plate bolt

   Gear case cover bolt

   Gear case cover bolt

   Final gear case assembly 

   Rear shock absorber lower mount

FRONT WHEEL/ SUSPENSION/STEERING:

   Handlebar upper holder bolt

   Handlebar lower holder bolt

   Front brake disc bolt

   Spoke nipple

   Valve stem nut

   Front axle bolt

   Front axle pinch bolt

   Fork center bolt

   Fork cap

   Fork cover bolt

   Fork top bridge pinch bolt

   Fork bottom bridge pinch bolt

   Steering bearing adjusting nut

   Steering bearing adjusting nut lock nut

   Steering stem nut

   Hose/cable guide bolt

   Brake hose clamp bolt

REAR WHEEL SUSPENSION:

   Rear brake disc bolt

   Spoke nipple

   Valve stem nut

   Final driven flange nut

   Rear axle nut

   Rear shock absorber mounting bolt

   Rear brake hose clamp bolt

   Swingarm left pivot bolt

   Swingarm right pivot bolt

   Swingarm right pivot bolt lock nut   

BRAKE SYSTEM:

   Brake caliper bleed valve

   Front master cylinder reservoir cap screw

   Brake pad pin

   Brake pad pin plug

   Brake hose oil bolt

   Front brake lever pivot bolt

   Front brake lever pivot nut

   Front brake light switch screw

   Front master cylinder holder bolt

   Rear brake reservoir mounting bolt

   Rear master cylinder push rod joint nut

   Rear master cylinder mounting bolt

   Rear brake pedal pivot nut

   Front brake caliper bracket pin

   Front brake caliper pin

   Front brake caliper mounting bolt

   Rear brake caliper stopper pin bolt

   Rear brake caliper bracket pin bolt

   Rear brake caliper pin

   Brake pipe joint bolt

   Brake hose 2-way mounting bolt

LIGHTS/METERS/SWITCHES:

   Fuel tank top cover socket bolt

   Ignition switch mounting bolt

   Ignition switch cover screw

   Fan motor switch

   Side stand switch bolt

   Thermostatic switch

   Horn mounting bolt

OTHERS:

   Side stand pivot bolt

   Side stand pivot lock nut

   Gearshift pedal pivot bolt

   Muffler bracket bolt

 

1

1

1

4

1

4

5

2

 

5

1

1

 

3

1

 

4

10

 

1

1

1

1

2

6

4

1

 

4

2

6

52

1

1

4

2

2

4

2

2

1

1

1

2

2

 

6

52

1

5

1

4

3

1

1

1

 

2

2

2

2

4

1

1

1

2

1

1

2

1

1

1

2

1

1

1

2

2

 

7

2

1

1

1

1

1

 

1

1

1

2

 

8

22

5

10

6

8

8

8

 

5

30

14

 

5

6

 

10

8

 

70

6

16

6

10

8

10

12

 

8

12

8

BC-4

---

14

8

8

37

6

8

10

26

26

24

8

6

 

8

BC4

---

12

18

8

6

30

30

30

 

8

4

10

10

10

6

6

4

6

6

8

6

8

8

10

8

18

8

10

10

6

 

5

6

4

16

6

pt 1/8

8

 

10

10

8

10

 

19 (1.9, 14)

34 (3.5, 25)

1 (0.1, 0.7)

39 (4.0, 29)

12 (1.2, 9)

23 (2.3, 17)

17 (1.7, 12)

34 (3.5, 25)

 

4 (0.4, 2.9)

12 (1.2, 9)

20 (2.0, 14)

 

4 (0.4, 2.9)

10 (1.0, 7)

 

39 (4.0, 29)

26 (2.7, 20)

 

147 (15.0 108)

10 (1.0, 7)

108 (11.0, 80)

10 (1.0, 7)

62 (6.3, 46)

25 (2.6, 19)

64 (6.5, 47)

54 (5.5, 40)

 

26 (2.7, 20)

64 (6.5, 47)

42 (4.3, 31)

4 (0.4, 2.9)

3 (0.3, 2.2)

59 (6.0, 43)

22 (2.2, 16)

20 (2.0, 14)

23(2.3, 17)

12 (1.2, 9)

23 (2.3, 17) 

49 (5.0, 36)

21 (2.1, 15)

---

103 (10.5, 76)

22 (2.2, 16)

12 (1.2, 9)

 

42 (4.3, 31)

4 (.04, 2.9)

3 (0.3, 2.2)

88 (9.0, 65)

110 (11.2, 81)

26 (2.7, 20)

12 (1.2, 9)

103 (10.6, 76)

14 (1.4, 10)

113 (11.5, 83)

 

6 (0.6, 4.3)

2 (0.2, 1.4)

18 (1.8, 13)

3 (0.3, 2.2)

34 (3.5, 25)

1 (0.1, 0.7)

6 0.6, 4.3)

1 (0.1, 0.7)

12 (1.2, 9)

10 (1.0, 7)

18 (1.8, 13)

12 (1.2, 9)

26 (2.7, 20)

13 (1.3, 9)

27 (2.8, 20)

30 (3.1, 22)

69 (7.0, 51)

23 (2.3, 17)

27 (2.8, 20)

17 (1.7, 12)

12 (1.2, 9)

 

4 (0.4, 2.9)

10 (1.0, 7)

2 (0.2, 1.4)

18 (1.8, 13)

10 (1.0, 7)

8 (0.8, 5.8)

21 (2.1, 15)

 

10 (1.0,7)

29 (3.0, 22)

26 (2.7, 20)

74 (7.5, 54)

 

 

 

NOTE 6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE 3

 

NOTE 3

 

 

NOTE 3

 

 

NOTE 7

NOTE 6

 

 

 

 

NOTE 3

 

 

 

 

NOTE 1

PAGE 13-22

 

NOTE 6

 

 

NOTE 6

 

 

NOTE 7

NOTE 7

 

NOTE 6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

NOTE 7

NOTE 3

NOTE 3

NOTE 6

NOTE 6

 

 

NOTE 8

 

 

 

 

 

 

NOTE 6

NOTE 4

 

 

 

NOTE 7